Inventors:
Harry D. Cox - Rifton NY, US
David P. Daniel - Burlington VT, US
Leonard J. Gardecki - Essex VT, US
Ruth A. Machell Julianelle - Underhill VT, US
Charles H. Keeler - Essex Junction VT, US
Doris P. Pulaski - Holmes NY, US
Mary A. Schaffer - Hopewell Junction NY, US
David L. Smith - Pleasant Valley NY, US
David J. Specht - Duxbury VT, US
Adolf E. Wirsing - South Hero VT, US
Assignee:
International Business Machines Corp. - Armonk NY
International Classification:
H01L 21/44
US Classification:
438612, 438113, 438614, 438613, 438717, 438616, 438128, 438637
Abstract:
A shadow mask for depositing solder bumps includes additional dummy holes located adjacent holes corresponding to most of the perimeter chips of the wafer. The additional dummy provide more uniform plasma etching of contacts of the wafer, improve etching of contacts of perimeter chips, and lower contact resistance of contacts of perimeter chips. The extra holes also provide solder bumps outside the perimeter chips that can be used to support a second shadow mask for deposition of an additional material, such as tin, on the reflowed solder bumps for mounting the chips on a plastic substrate at low temperature. An improved mask to wafer alignment aid is formed from standard solder bumps. The improved alignment aid avoids damage to test probes and provides improved course alignment.